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What is a Motorcycle Repair Manual?

A motorcycle repair manual, or motorcycle workshop handbook, is a guidebook for the repair and maintenance of a motorcycle. The manufacturer usually publishes the motorcycle factory service manual, although manuals from independent publishers are also available. The manual might be printed as a book or be in electronic format, such as a .PDF file or an eBook. Manuals are specific for the manufacturer and model of the motorcycle. Motorcycle repair manuals may also be specific for a year of manufacture, although some manuals will cover a range of years for a make and model of motorcycle.

A motorcycle repair guide will be broken into several logical sections, starting with a table of contents. A complete manual will explain all the parts of the engine and chassis. All sections are illustrated with either line drawings or photographs. Topics will include the fuel system, the engine, the final drive, the front and rear brakes, front and rear suspension, steering system, the wheels, and the electrical system. The manual will also cover the external components of the motorcycle, such as the fuel tank, handlebars, and fenders.

The motorcycle repair manual will usually start with a quick reference section listing any special tools or materials needed for repair and maintenance. This section will also contain the engine and torque specifications. The next section of the motorcycle manual will be the chapter on periodic maintenance. Usually this section will start with a chart of required maintenance and when and how to perform it. Topics in this chapter will be oil and filter changes, air filter servicing, brake inspection, brake fluid, clutch cable adjustment, drive belt inspection, general lubrication, spark plugs, compression check, steering and suspension, valve clearance, tires, and throttle free play. The rest of motorcycle repair manual is divided into chapters with detailed repair and maintenance instructions for each part of the motorcycle. For example, the chapter on the fuel system would cover carburetor installation and removal, as well as carburetor assembly and disassembly.

A person with a well-written motorcycle repair manual and a reasonable amount of mechanical ability should be able to complete most routine maintenance and repairs for his motorcycle, saving hundreds or thousands of dollars per year. The section on routine maintenance alone can save someone substantial money since lack of preventative maintenance often leads to serious and expensive mechanical problems. A motorcycle repair manual pays for itself over and over.

References

“Yamaha Virago Repair Manual XV 250 535 700 750 1000 1100.” Auto Parts Repairs, 1 Apr. 2018, https://www.autopartsrepairs.com/yamaha-virago-repair-manual-xv-250-535-700-750-1000-1100/.

“Motorcycle.” Wikipedia, Wikimedia Foundation, 3 Apr. 2018, https://en.wikipedia.org/wiki/Motorcycle.

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